Course #66
Advanced Photovoltaics and Electronics: Device Reliability and Lifetime Performance Applications for Thin Film Electronics and Photovoltaics
New date to be decided
TECHNOLOGY FOCUS
The further diversification and growth of semiconductor
industry and the rapid growth of photovoltaic industry, including
thin film photovoltaics, rely on technical and economic targets.
Several technologies are emerging currently, such as new devices
and materials, thin films based on Si or inorganic compound
semiconductors, as well as inorganic and organic nanostructures and
nano-composites. Potential degradation mechanisms in thin films and
nanostructures, that determine the long-term behavior of devices
and the reliability of products, needs to be studied for each
technology. The integration of new
materials is a particular challenge. Experimental studies and
modeling/simulation are needed to provide the knowledge, which will
be necessary to guarantee the required product
reliability.
COURSE CONTENT
The subjects covered in this course extend from fundamentals of
processing of thin films and materials-related topics up to quality
engineering and reliability. Specific modifications of technologies
and products will be explained for several thin film technologies.
Potential degradation mechanisms and the long-term behavior of
products will be discussed. Experimental studies of degradation
processes and numerical simulations based on physical models will
be shown. In-situ experiments of reliability-limiting processes
will be discussed for advanced interconnect systems. The role of
interfaces and nanostructures will be explained both from the
scientific point of view but also from the aspects of process
control and reliability.
WHO SHOULD ATTEND
This course is addressed to engineers and scientists who need
state-of-the-art knowledge of material properties and reliability
for modern electronics and thin-film photovoltaics.
Thursday - E.
Zschech am / V. Sukharev pm
LONG-TERM BEHAVIOR AND DEGRADATION
MECHANISMS
OF ELECTRONIC DEVICES AND PRODUCTS
In-situ Experimental Studies of Interconnect Degradation,
Interfaces and Microstructure
This lecture will deal with potential degradation
mechanisms and the long-term behavior of microelectronic devices
and products for the new technology generation. Scaling down and
the use of new materials are particular challenges. Experimental
studies of degradation processes and numerical simulations based on
physical models will be explained. Particularly, in-situ
experiments to observe electromigration and stress migration in
on-chip interconnects are shown. Microstructure and stress are
discussed for Cu/low-k interconnects structures, including and the
effect of 3D IC integration on stress in device
structures.
Modeling and Simulation of Processes, Layout-induced
Variations and Reliability
In this lecture, the current status of the physics-based
process and reliability simulations is discussed. Process and
device simulation is traditionally used for the development of
new semiconductor processes and devices. Recently a serious problem
with a traditional TCAD employment for the advanced technology
nodes was raised. It is related to increased in-die variations
in electrical characteristics of VLSI devices caused by layout
shapes and pattern density variations. These variations affect all
important characteristics of the semiconductor chip such as
power, timing, leakage. Additional scale and physical dimensions
should be added to the multi-physics simulation scheme. The
necessity of die-scale models will be demonstrated on examples
of plasma-assisted process simulations.This provides a better link
between wafer-scale and feature-scale simulation tools, and,
which is critical, a way to model layout-induced intra-die device
variations. New approaches for modeling and simulation of
layout-induced variation regarding the strain engineering and 3D
integration will be discussed. The necessity of new physical models
will be demonstrated on simulation examples of the stress evolution
during electromigration and stress migration in dual-inlaid Cu
interconnects for the prediction of the sites for void nucleation
and for the description of void movement and growth.
Friday - W.
Hoffman am / M. C. Lux-Steiner pm
SYNERGETIC ASPECTS OF ELECTRONICS AND
PHOTOVOLTAICS
Thin Film Technologies for Photovoltaics
Thin film technologies, based on Physical Vapour
Deposition (PVD) and Plasma Enhanced Chemical Vapour Deposition
(PECVD), have been developed for a number of
hightech industries over the last decades. Prominent examples
are the semiconductor and display industries as well as large area
architectural glass and flexible substrates
deposition industries. Inherently linked with this development
was the pronounced decrease of the production-cost-perunit-area,
explaining in many cases the well-known price experience-curve for
products in the respective industry. Analysing the
price-experience-curve for c-Si modules over the last 30 years and
extrapolating for the coming 10 years, it will become evident that
cost efficient thin films on c-Si are a prerequisite to meet the
anticipated cost and price goals. Including the possible
price-experience-curve for thin film technologies - a-Si,
a-Si/uc-Si, CI(G)S and CdTe/CdS - and their potential development
in the coming years, we will see even more similarities with large
area deposition technologies from other industries. As
photovoltaics will demonstrate to become one of the major energy
providers in the future, by helping significantly to meet the goal
of 100% end energy by only renewable technologies in 2050, we will
see a huge increase of appropriate thin film technologies in the
years to come.
Interfaces and Nanostructures in Electronics and Thin-Film
Photovoltaics
SYNERGETIC ASPECTS OF ELECTRONICS AND
PHOTOVOLTAICS
Interfaces and Nanostructures in Electronics and Thin-Film
Photovoltaics
This lecture will address topics in materials science,
device fabrication, and device performance with the following
focus: Thin-film photovoltaic devices have the potential
for cost reduction being necessary for grid-parity and even
beyond. Present thin-film technologies, based on amorphous and/or
microcrystalline sili con on Cu(In,Ga)(S,Se)2 or on CdTe, are now
in a crucial stage of their economic development and will prove
their promises in the near future. R&D aim to guide the
multilayer devices to their maximum
conversion efficiencies and, at the same time and consequently,
production costs and material consumption are reduced. For
systematic optimisation, standard and highly sophisticated
analytical tools are used to provide compositional, chemical,
structural, and electronic information on all depth regimes from
the very surface to the surface-near bulk of
materials. In addition to today's technologies, meso- and
nanoscale photovoltaic approaches envisage long-term perspectives
beyond that horizon in both efficiency and cost reduction.
Hereto, new concepts, primarily enabled by nanotechnology, will be
systematically utilized to enhance light confinement to control
current management, to accelerate charge separation, and to
facilitate assembly and design of functional components in devices
like absorbers, contacts, reflection, and anti-reflection layers.
Especially, such concepts, based on physical principles that are
not common in photovoltaics so far, must be systematically
investigated in order to pace off the physical limits of power
conversion efficiencies.The wide field of opportunities will be
along the concept lines: (i) inorganic nanostructured films and
quantum size materials, (ii) organics, and (iii) nanostructured
hybrid material systems. Verifying all the promising concepts is a
major challenge for cost-effective thin-film processing, enhanced
interface engineering, validity of theoretical considerations and
device modelling.
See also course #65
Megafunction Electronics and Photonics Based on 3D Integration:
Applications for 3D Si-based ICs, Flexible Polymer Electronics,
Thin Film Solar Cells, and OLEDs